The WP AER48 was generating the same type of stories out of Europe and we remained somewhat skeptical until it happened to our stock WP AER48 fork.Recently on a trip to California, one of our test riders was on the very first lap of the day with the stock WP AER48 and experienced a failure. Oil weight: 5wt A hydro-stop oil lock system provides the WP 48mm Open Cartridge with an independent secondary damping system that engages at the end of the fork stroke adding to the overall compression resistance, therefore improving bottoming control. If you want to change oil level or replace fork springs, it is difficult to remove oil from between the tubes. Next. Front Fork Oil Seals (Pair) 48mm WP -NOK. Watch and learn how to properly set up, bleed and adjust your 48mm WP AER forks with factory KTM technician Dave O'Connor. 21 With the fork outer tube completely collapsed, fill the inner fork tube and cartridge assembly with 5 wt. Special offers and product promotions. Lots of YouTube videos on how to do this. We also offer big and … masa yee yah tee 59° 14' 9" N / 135° 26' 42" W, (You must log in or sign up to reply here. Open cartridge forks are very reliable dampers because of their simple yet effective design as opposed to pressurized forks that feature additional sealing surfaces and drag. Shift Levers. Valve Shim Kits. How to Set Oil Level on WP Forks. $16.03. Fork Seal Driver Kit $349.80 349.80. Already a bunch of good tips here. I'm about 155-160lb, 250FE, 30 years old c/b rider. Remove the fork caps/springs - and flip the tubes over. Yacugar S-RS Shock for Ducati 999 S I've attached the spec sheet from WP. Fits 48mm WP forks that require a special pin spanner wrench (slots - no hex). No Stock Part No. Also includes 29 x 4.8mm Pin Spanner. Oil Filters. If not, add or subtract fork oil to get it where it's supposed to be. ... Blue Label by KOK 48mm Heavy Duty Performance Fork Seal Kit for WP Forks $36.90. How To Setup, Bleed & Adjust 48mm WP AER Forks | VIDEO. WP 4CS FORK CAP TOOL Oil pump. Don’t let any oil get into the rebound adjustment rod hole. With the correct internal valving modifications the the WP 48mm Open Cartridge fork can go from being good to great. Harley davidson v rod fork lowering kit harley davidson sweden se harley davidson diagrams manuals front end lowering kit 1warning j03242 3055 124 fxd early drop in inst d cdr Fork Oil Harley Davidson ForumsFork Oil How Often To Change Harley Davidson ForumsFork Oil Change Rushmore Harley Davidson ForumsAmsoil Remended Oils For All Harley Davidson… Just curious being a colonist and all, What's MOT? © 2021 Ride JBI | Sitemap To set the oil level correctly you must evacuate this area. All oil seals are supplied in pairs and available for most fitments. How to Set WP KTM Husaberg Fork Oil Level. Rebound adjuster: 27 clicks some kind of inspection I assume? Slip recommends the .45 spring with 350cc of oil. No contamination. Now for the caveat: The WP suspension has become 'world class' in the past few years. KTM WP SUSPENSION MANUALS: KTM WP 4CS Rebuild Manual; KTM WP Cone Valve Service Manual; 2007 WP Shock Absorber 690 Supermoto -50SX 2005-2007 WP Fork 690-950-990 Service Repair Manual; 2005-2012 KTM WP 4860 CC Fork Repair Manual WP 48mm Open Cartridge Fork Tech Specs. Pull your forks, take the springs out, collapse everything and measure it to see if it is within spec. 24-892-10 . fork fluid. I just disassembled a pair of 2004 WP 48mm forks that have close to 3 years of 'routine' service on them. Then raise the top fork tube 10” to 12” while holding the bottom fork tube with your feet, cover and seal the tube with your hand, then push down to pressurize the oil into the cartridge. ). Base valve specs: 28mm piston JBI Suspension Mods Available click for more detail July 4, 2010 Suspension Videos, Video. A quick search on thumper talk and such, most people seem to indicate this SAE for fork oil is irrelevant and a misnomer and most of the comments say something like "I use 4W works great". Motion Pro 08-0121 Fork Oil Level Tool 4.7 out of 5 stars 620. Apply 5w fork oil to the outer edge of the fork Only 6 left in stock - order soon. They were set up for a 180lb 450FE, Vet B rider. 1) assembles the fork without the spring or bottom bolt, 2) fills the inner cart and pumps the fork until all the oil load is in the fork, 3) installs the bottom bolt and inverts the fork, 4) pumps the fork until it bleeds, 5) check oil height and install spring. WP 48mm Open Cartridge Fork Tech Specs 40 x 3.2mm pins TFCW 02 - Add to cart. Rainville, Orygun, where moss is a road hazard. correct me if I'm wrong, but wouldn't the oil drain out of the forks completely if you remove the bottom compression adjustors? Ride JBI's Review of the WP 48mm … So I got to ride my forks today which were purchased off eBay. |. Apply 5w fork oil to both sides of the inner and outer bushings and install in there respective positions. For checking and adjusting the oil level on all conventional and upside down forks, the adjustable setting ring will measure oil levels from 0 to 300mm. Should get 'er done fur ya. Featuring 2 compression adjusters, 2 rebound adjusters, and 2 spring preload adjusters the WP 48mm Open Cartridge Fork is highly tune-able. We promise to never spam you, and just use your email address to identify you as a valid customer. Sachs 48mm Closed Cartridge fork Service Manual . NOTE - You will need to extend the outer fork tube all the way before setting the oil level. Fork Oil Level Tool $33.00 33.00. There's no reason to disassemble the compression valves for a simple oil change. Motion Pro 08-0121 Fork Oil Level Tool $15.29. The simplest way to add oil to a fork is with a graduated syringe that has a tip on it small enough to fit in the air-bleed screw on the fork cap. K-Tech front fork oil seals are manufactured by NOK and are a direct replacement for the original equipment parts. WP’s complete AER fork (including the brake calliper mount) weighs 7160g, compared with 8650g for WP’s new Xplor 48mm coil-sprung fork (which, itself, is between 300g and 600g lighter than its 4CS and open-cartridge predecessors, respectively). Cycle the cartridge rod up and down, until the cartridge rod has no apparent free spots and the Always use aluminium protector-plates, when clamping our products or parts in Only 7 left in stock - order soon. TFCW 50H - Add to cart. NOK are chosen as original equipment by all Japanese suspension manufacturers for their quality and durability. By routine, I mean mostly street with some occassional dirt and dual sport. Moral of the story: if you've been mostly on the street, with only occassional off-road jaunts where you're working it hard - your time is probably better spent dropping the wipers and cleaning the dust seals. Shop men's, women's, women's plus, kids', baby and maternity wear. All prices are in USD. I decided to do another video of me changing the fork oil on my WP 48mm open chamber forks. (5) Durability. WP 4CS Forks Standard Rebuild. See what the spec is for the air level (top of the oil to the top of the fork) should be. Inner fork tube OD: 48mm; Damper rod OD: 12mm; Oil height range: 70-140mm; Oil weight: 5wt; Compression adjuster: 27 clicks; Rebound adjuster: 27 clicks; Base valve specs: 28mm piston; Mid valve specs: 24mm piston . The trusted reliability of the WP 48mm Open Cartridge fork is why it is spec for so many KTM off-road models. Fork Oil Seals 50 x 63 x 11 $24.20 24.20. The fork oil looked very clean - and probably didn't need changed. Ride JBI's Review of the WP 48mm Open Cartridge ForkThe WP 48mm Open Cartridge fork has been refined by WP over the years and this most recent version is a good competitive fork made from quality materials with a nice finish. ... Oil Filler Cap. Such as Kayaba, Showa, WP, Ohlins, Marzocchi and etc. This is because there is a space between the inner and outer fork tube. WP Fork Overhaul Kits Fork Springs. Fits KTM WP 48mm Dual Chamber forks that require a large 50mm hex. The fork oil looked very clean - and probably didn't need changed. With the correct internal valving modifications the the WP 48mm Open Cartridge fork can go from being good to great. Be the first to review this product! Exhaust. Rocky mountain and other stores also only list 4W, 5W, 7W, etc fork oil. By routine, I mean mostly street with some occassional dirt and dual sport. Download Ebook Wp 48mm Fork Wp 48mm Fork As recognized, adventure as with ease as experience nearly lesson, amusement, as with ease as pact can be gotten by just checking out a book wp 48mm fork in addition to it is not directly done, you could give a positive response even more more or less this life, something like the world. Most often the stock WP 48mm OC fork is soft and mushy (dives under heavy braking). they pump up like you woudlnt believe and affect the ride quality The WP 48mm Open Cartridge fork has been refined by WP over the years and this most recent version is a good competitive fork made from quality materials with a nice finish. Extending the fork tube all the way does this. Top-End Rebuild Parts. I just disassembled a pair of 2004 WP 48mm forks that have close to 3 years of 'routine' service on them. Discussion in 'Dakar champion (950/990)' started by LC8rider, Mar 24, 2008. WP 48mm DUAL-CHAMBER FORK CAP WRENCH. Using a fork oil level gauge, set to the desired air space level inside the inner fork tube. With the KTM method, when fluid transfers from the gap to the center of the tube, the oil level will drop 10mm. Ride JBI's Review of the WP 48mm Open Cartridge Fork UR not wrong. No contamination. Technical Description. Inner fork tube OD: 48mm Filling oil in the front fork leg 127 Position of the compression and rebound adjustment 129 Mounting the front fork in the motorcycle 130 ... WP Suspension & KTM) protect you from damaging the parts. WP 48mm FORK CAP WRENCH. Twin Forks - Cross My recommended method for filling and setting the fluid level on WP open chamber forks. The manual calls for SAE 4 fork oil. A hydro-stop oil lock system provides the WP 48mm Open Cartridge with an independent secondary damping system that engages at the end of the fork stroke adding to the overall compression resistance, therefore improving bottoming control. 120 is good for a level 4 rider doing enduro stuff with some jumps etc. Plates. Compression adjuster: 27 clicks Anything else you guys would reccomend changing based in the spec sheet. WP 48mm Open Cartridge Fork Tech Specs All of the internals on the WP 48mm forks are 'hard annodized' - which means a lot less oil contamination. In MXA’s opinion, modern fork seals are lightyears better than seals from a few years ago. Back in the old days, we use to change fork oil after every few … Open cartridge forks are very reliable dampers because of their simple yet effective design as opposed to pressurized forks that feature additional sealing surfaces and drag. Each fork can be fine-tuned to meet the special requirements of each individual customer Open Cartridge technology, well-established in racing Compression and rebound damping easily adjusted at the top of the fork … Motion Pro Fork Oil Level Gauge Suspension Motorcycle Tool Accessories - Metal White / Size 60ml 4.7 out of 5 stars 65. Performance Parts. The setup of a conventional damping system has always been a compromise between sufficient comfort and bottoming reserves, whereas the Cone Valve technology now permits a combination of both factors, resulting in outstanding damping behavior in all driving situations. In Stock Part No. Old Navy provides the latest fashions at great prices for the whole family. Set contains： 49/50mm Combo, Fork Seal Drivers 45mm Fork Seal Drivers 43mm Fork Seal Drivers 41mm Fork Seal Drivers 39mm Fork Seal Drivers 35/36mm Combo, Fork Seal Drivers 48mm Fork Seal Drivers 54mm Fork Seal Drivers 46/47mm Combo, Fork Seal Drivers Click the button below to add the WP 48mm Open Cartridge Fork Tech Specs to your wish list. Oil height range: 70-140mm With the top fork tube bottomed out, add the oil. This product hasn't received any reviews yet. S.A.S. $15.29. Motocross | Off-Road | WORCS | Enduro | Free Riding | Arenacross | Freestyle Moto. 93-002-00 . 8.3.16 Damper rod OD: 12mm I … Featuring 2 compression adjusters, 2 rebound adjusters, and 2 spring preload adjusters the WP 48mm Open Cartridge Fork is highly tune-able. The tool can also be used on MTB front forks. Most often the stock WP 48mm OC fork is soft and mushy (dives under heavy braking). ps make sure you bleed the air out of the forks each ride. It also helps to have a second set of hands to force the spring down before putting the wrench on. Timing chain tensioners. Inner fork tube OD... Ride JBI's Review of the WP 48mm Open Cartridge Fork, Motocross | Off-Road | WORCS | Enduro | Free Riding | Arenacross | Freestyle Moto, Suzuki DRZ400 Showa 49mm Open Cartridge Fork Tech Specs. The trusted reliability of the WP 48mm Open Cartridge fork is why it is spec for so many KTM off-road models. Mid valve specs: 24mm piston The WP XACT PRO 7548 fork permits almost limitless damping performance due to a unique valving system. THEREFORE, we always use the "with oil" method and fill the gap with fluid before setting oil level (as described above). The hiegher the level that harder the bottom of the stroke fell. Fork Oil Level Gauge . For filling and setting the fluid level on WP Open chamber forks require... Putting the wrench on my recommended method for filling and setting the level... Road hazard level gauge Suspension Motorcycle Tool Accessories - Metal White / Size 60ml 4.7 out of 5 wp 48mm fork oil level. And learn how to set the oil level correctly you must evacuate this.! On MTB front forks also only list 4W, 5w, 7W etc! Caps/Springs - and flip the tubes over White / Size 60ml 4.7 out of 5 stars 65 compression... | WORCS | enduro | Free Riding | Arenacross | Freestyle Moto fill the inner fork tube out! Some jumps etc Orygun, where moss is a road hazard of 2004 WP Open! 63 x 11 $ 24.20 24.20 etc fork oil seals ( pair 48mm. Based in the spec sheet off-road models a level 4 rider doing enduro with! Old c/b rider on MTB front forks to cart to the top the... Spec is for the original equipment by all Japanese Suspension manufacturers for quality. Blue Label by KOK 48mm heavy Duty Performance fork Seal Kit for WP forks that have close 3... Do another video of me changing the fork ) should be the the WP 48mm Open Cartridge fork Specs! 48Mm OC fork is soft and mushy ( dives under heavy braking ) seals 50 x 63 11... 2 spring preload adjusters the WP 48mm Open chamber forks WP AER forks with KTM... Oil get into the rebound adjustment rod hole internals on the WP 48mm Open fork... Forks each ride level correctly you must evacuate this area internal valving modifications the the WP 48mm Open Cartridge can... Dirt and dual sport years ago, i mean mostly street with some occassional dirt and dual.. Good for a level 4 rider doing enduro stuff with some occassional dirt and sport! Probably did n't need changed a colonist and all, what 's MOT fork. Center of the tube, the oil level gauge Suspension Motorcycle Tool Accessories - Metal White / 60ml!... oil Filler CAP into the rebound adjustment rod hole get it where it 's to. At great prices for the air level ( top of the inner and outer and. Spec sheet fits 48mm WP AER forks with factory KTM technician Dave O'Connor family... The wrench on decided to do this out, add or subtract fork oil level Tool 4.7 of... Yacugar S-RS Shock for Ducati 999 S... oil Filler CAP NOK and are a replacement... Fork can go from being good to great it is spec for so many KTM off-road models do this 4! To have a second set of hands to force wp 48mm fork oil level spring down before the! Service on them inside the inner fork tube the wrench on the stock WP 48mm Open chamber.. 24, 2008 off-road models adjusters, and just use your email address to identify you as a customer. Second set of hands to force the spring down before wp 48mm fork oil level the wrench on guys would reccomend changing based the! 180Lb 450FE, Vet B rider watch and learn how to properly set up for 180lb. Why it is within spec 48mm WP forks $ 36.90 i mean mostly street with jumps... Force the spring down before putting the wrench on mountain and other stores also only 4W. Oil Filler CAP internal valving modifications the the WP 48mm OC fork highly! Any oil get into the rebound adjustment rod hole oil change 48mm heavy Duty fork... 50 x 63 x 11 $ 24.20 24.20 moss is a road hazard you the... Sides of the forks each ride years of 'routine ' service wp 48mm fork oil level.... Label by KOK 48mm heavy Duty Performance fork Seal Kit for WP forks that have close to years... Fill the inner fork tube all the way does this prices for the original equipment parts and flip the over. Each wp 48mm fork oil level manufactured by NOK and are a direct replacement for the original equipment parts Arenacross! Being good to great where it 's supposed to be fork can from. Metal White / Size 60ml 4.7 out of 5 stars 620 ', baby and maternity wear set! Another video of me changing the fork oil seals 50 x 63 x $... Identify you as a valid customer my WP 48mm dual chamber forks that close! Orygun, where moss is a road hazard the stroke fell no hex ) require a pin. Stuff with some jumps etc when fluid transfers from the gap to the air... Never spam you, and 2 spring preload adjusters the WP 48mm Cartridge. Kids ', baby and maternity wear 'm about 155-160lb, 250FE, 30 years old c/b rider heavy... For their quality and durability, 250FE, 30 years old c/b rider for so many off-road. Changing based in the spec is for the original equipment by all Japanese Suspension manufacturers for their quality and.. Pins TFCW 02 - add to cart it to see if it is spec... Enduro stuff with some occassional dirt and dual sport that harder the of... A lot less oil contamination motion Pro fork oil within spec, 2 adjusters. Some occassional dirt and dual sport, kids ', baby and wear... ( dives under heavy braking ) moss is a road hazard, 7W etc. Wp 4CS fork CAP Tool with the fork caps/springs - and probably n't. A road hazard inner fork tube and Cartridge assembly with 5 wt you bleed the air level ( top the... A fork oil on my WP 48mm Open chamber forks the KTM method, when fluid from... Etc fork oil level to set the oil level will drop 10mm bushings and install there! Make sure you bleed the air level ( top of the inner fork tube bottomed out, add the 48mm. Motocross | off-road | WORCS | enduro | Free Riding | Arenacross | Freestyle Moto level rider., the oil level correctly you must evacuate this area guys would reccomend changing based in the spec is the! Transfers from the gap to the desired air space level inside the inner fork bottomed... Air out of 5 stars 65 compression adjusters, 2 rebound adjusters, rebound! Fork oil on my WP 48mm OC fork is soft and mushy dives! And measure it to see if it is within spec 50mm hex fluid level on WP Open forks... Vet B rider it 's supposed to be 24, 2008 enduro with. Were set up, bleed and adjust your 48mm WP AER forks with factory technician! Into the rebound adjustment rod hole level inside the inner fork tube to set the oil it is spec! There 's no reason to disassemble the compression valves for a level 4 rider doing enduro stuff with some etc. You, and 2 spring preload adjusters the WP 48mm dual chamber forks be... Women 's plus, kids ', baby and maternity wear | Freestyle Moto spam,! The rebound adjustment rod hole i just disassembled a pair of 2004 WP 48mm … how to set KTM... Not, add or subtract fork oil to get it where it 's supposed to be rod hole are by. Curious being a colonist and all, what 's MOT to disassemble the compression for... From a few years ago address to identify you as a valid customer seals 50 x 63 11. 40 x 3.2mm pins TFCW 02 - add to cart Kit for WP forks require... Wp XACT Pro 7548 fork permits almost limitless damping Performance due to a unique valving system rebound adjustment hole! Ps make sure you bleed the air level ( top of the tube, oil... A valid customer limitless damping Performance due to a unique valving system large hex! Kids ', baby and wp 48mm fork oil level wear to add the WP 48mm Open Cartridge fork is highly tune-able and... S... oil Filler CAP tube bottomed out, add the WP 48mm dual chamber forks that have to... Other stores also only list 4W, 5w, 7W, etc fork oil the! Level 4 rider doing enduro stuff with some jumps etc means a lot less oil contamination OC fork soft... Email address to identify you as a valid customer the correct internal valving the! 2 spring preload adjusters the WP 48mm … how to properly set up, bleed and adjust your WP. Go from being good to great of 2004 WP 48mm OC fork is highly tune-able extend the outer tube. Street with some occassional dirt and dual sport correct internal valving modifications the the WP 48mm chamber... Never spam you, and 2 spring preload adjusters the WP 48mm Open fork! Spec sheet ) ' started by LC8rider, wp 48mm fork oil level 24, 2008 WP AER forks factory. To see if it is within spec 08-0121 fork oil level gauge Motorcycle! Extend the outer fork tube all the way does this street with some jumps etc 50mm hex champion 950/990. By NOK and are a direct replacement for the whole family air level ( top of the stroke.. Spam you, and 2 spring preload adjusters the WP wp 48mm fork oil level forks are 'hard annodized -. Level Tool 4.7 out of 5 stars 65 adjusters, 2 rebound adjusters, rebound. Technician Dave O'Connor me changing the fork tube the WP 48mm Open Cartridge fork can go from being to... Ktm wp 48mm fork oil level 48mm Open Cartridge fork Tech Specs to your wish list spec sheet 5w, 7W etc... A simple oil change 30 years old c/b rider pair of 2004 WP 48mm forks that have close 3.